Bonney Forge Corporation

Italy

B.F.E. S.r.l

Italy
Located in Bergamo, Italy, B.F.E specializes in the design and production of valves used in the petrochemical processing plants, onshore and offshore oil and gas production and transportation, as well as power plants. The valves are manufactured in two plants. First example of B.F.E.’s constant pursuing of Quality can be found right at the forging plant, where all begins. B.F.E can count on its own, back-integrated forging plant where the raw steel is qualified and forged with absolute control over the forging process, in order to achieve the best possible material characteristics and Quality. The forging operations have a s a crucial effect on the structural and metallurgical characteristics of the material , therefore, process control is fundamental to the end quality of the products., and a great deal of attention is spent on Quality, with a fully equipped testing laboratory, enabling B.F.E. total control over materials before, during, and after the forging operation.
Italy
Machining of forgings is performed on automated, state-of-the-art machine systems. Multiple-head machines handle large batches of valves, ensuring standards consistency throughout the process. Multiple-head machining centres interface with numerical controlled machining centres assuring absolute accuracy and planning flexibility for shorter runs and special valves.
Italy
B.F.E’s testing department includes state-of-the-art testing equipment such as chemical composition analysers, test benches, spectrometers, instrumentation for testing cryogenic valves and fugitive emission testing.
Italy
The B.F.E engineering department is equipped with 3D CAD and finite element analysis software. The technical & development office is focused in innovation leading to product line expansion and working with customer’s special requirements.
Italy
B.F.E’s Quality Assurance program is in accordance with NQA-1, APIQ1, ISO 9001, ISO 14001 and OHSAS 18001. The program covers all areas from order entry to the on time delivery including the required documentation and certification.
USA

Bonney Forge Mount Union Manufacturing and Warehousing Campus.
Bonney Forge has fully integrated Forged Steel Fitting and Valve manufacturing facilities on one campus at its Mount Union location. These manufacturing Plants include the following:

Forging Operations

Mt. Union - PA
Bonney Forge has a state of the art Forge Facility capable of manufacturing our entire line of Forged Steel Fitting, Olet and Forged Steel Valve Products. This 55,136 sq. ft facility houses a fully integrated Closed Die Manufacturing Shop as well as four Mechanical Presses and a variable strike force Die Forger. Modern billet cutting equipment and induction billet heaters are used to support these critical forging operations. The 12,000 sq. ft. expansion houses 2 new Mechanical Presses increasing our capacity and capability up to 4,000 tons of forge strike force.

Machining Operations and
Forged Steel Fitting Warehouse

Mt. Union - PA
Bonney Forge has a state of the art Forge Facility capable of manufacturing our entire line of Forged Steel Fitting, Olet and Forged Steel Valve Products. This 55,136 sq. ft facility houses a fully integrated Closed Die Manufacturing Shop as well as four Mechanical Presses and a variable strike force Die Forger. Modern billet cutting equipment and induction billet heaters are used to support these critical forging operations. The 12,000 sq. ft. expansion houses 2 new Mechanical Presses increasing our capacity and capability up to 4,000 tons of forge strike force.

Forged Steel and Cast Steel
Valve Complex

Mt. Union - PA
Bonney Forge has a 60,000 sq. ft. Warehouse/ Valve Facility that sits on a 19 Acres “Green Field” site. This facility was planned and built with expansion capabilities in mind. Valve assembly and testing operations and equipment assures our Forged and Cast Steel Valves meet or exceed all applicable product specifications. Bonney Forge performs “Value Added” operations at our Valve Operations that distinguishes us from the pack.

WFI International®

Huston - TX
WFI International is a fully integrated manufacturing facility that supplies commodity Branch Connections and specializes in Engineered to Order products. Our fully staffed and qualified Product Engineering Department and material processing and testing operations complement this self sufficient and modern manufacturing facility. WFI is also fully qualified and certified to supply your Nuclear Product needs. WFI currently operates in 101,500 sq. ft. of expanding facilities. Recently acquired property adjacent to our facilities will allow ample future growth capable of expanding our facilities to meet our Customer’s needs. A recently completed 16,000 sq. ft. Forge Facility will house a brand new 3,000 Ton Hydraulic Open Die Press and enhanced Ring Roller to support the growing demand for complex Engineered Products. Continual investments in Machine Tools and other supporting equipment allow WFI International to stay in step with emerging stringent requirements.
China

Bonney Forge Shanghai

Shanghai
Bonney Forge Shanghai manufactures Cast Steel Valves from castings procured from our controlled and qualified foundries to the final quality products. Our new 10,000 square meter facilities performs all the required machining, assembly, testing and finishing operations required to supply a product deserving the Bonney Forge name. Continued attention and US Operations, Quality and Technical frequent visits oversight to casting quality, machine tool modernization, and processing operations support the growing demand for our quality products. Bonney Forge Shanghai is a WFOE (Wholly Foreign Owned Enterprise) located in Shanghai, China. Bonney Forge Shanghai is wholly owned by Bonney Forge Corporation, a United States company.